High Quality Plastic Injection Molds - Injection Molds – Dongtai Fortune

Short Description:


Product Detail

Product Tags

Related Video

Feedback (2)

Our focus on should be to consolidate and enhance the quality and repair of present products, in the meantime constantly establish new products to meet unique customers' requires for Austenitic Stainless Steel , Laser Welding Plastic , Automotive Parts , We've been willing to provide you with the lowest selling price during the market place, greatest high quality and quite nice sales service.Welcome to do bussines with us,let's be double win.
High Quality Plastic Injection Molds - Injection Molds – Dongtai Fortune Detail:

 

The injection molding process uses molds, typically made of steel or aluminum, as the custom tooling. The mold has many components, but can be split into two halves. Each half is attached inside the injection molding machine and the rear half is allowed to slide so that the mold can be opened and closed along the mold’s parting line. The two main components of the mold are the mold core and the mold cavity. When the mold is closed, the space between the mold core and the mold cavity forms the part cavity, that will be filled with molten plastic to create the desired part. Multiple-cavity molds are sometimes used, in which the two mold halves form several identical part cavities.
Mold base
The mold core and mold cavity are each mounted to the mold base, which is then fixed to the platens inside the injection molding machine. The front half of the mold base includes a support plate, to which the mold cavity is attached, the sprue bushing, into which the material will flow from the nozzle, and a locating ring, in order to align the mold base with the nozzle. The rear half of the mold base includes the ejection system, to which the mold core is attached, and a support plate. When the clamping unit separates the mold halves, the ejector bar actuates the ejection system. The ejector bar pushes the ejector plate forward inside the ejector box, which in turn pushes the ejector pins into the molded part. The ejector pins push the solidified part out of the open mold cavity.

Mold channels
In order for the molten plastic to flow into the mold cavities, several channels are integrated into the mold design. First, the molten plastic enters the mold through the sprue. Additional channels, called runners, carry the molten plastic from the sprue to all of the cavities that must be filled. At the end of each runner, the molten plastic enters the cavity through a gate which directs the flow. The molten plastic that solidifies inside these runners is attached to the part and must be separated after the part has been ejected from the mold. However, sometimes hot runner systems are used which independently heat the channels, allowing the contained material to be melted and detached from the part. Another type of channel that is built into the mold is cooling channels. These channels allow water to flow through the mold walls, adjacent to the cavity, and cool the molten plastic.

Mold design
In addition to runners and gates, there are many other design issues that must be considered in the design of the molds. Firstly, the mold must allow the molten plastic to flow easily into all of the cavities. Equally important is the removal of the solidified part from the mold, so a draft angle must be applied to the mold walls. The design of the mold must also accommodate any complex features on the part, such as undercuts or threads, which will require additional mold pieces. Most of these devices slide into the part cavity through the side of the mold, and are therefore known as slides, or side-actions. The most common type of side-action is a side-core which enables an external undercut to be molded. Other devices enter through the end of the mold along the parting direction, such as internal core lifters, which can form an internal undercut. To mold threads into the part, an unscrewing device is needed, which can rotate out of the mold after the threads have been formed.

Injection-molds


Product detail pictures:

High Quality Plastic Injection Molds - Injection Molds  – Dongtai Fortune detail pictures


Related Product Guide:

Our business puts emphasis on the administration, the introduction of talented personnel, as well as the construction of team building, trying hard to further improve the standard and liability consciousness of staff members customers. Our enterprise successfully attained IS9001 Certification and European CE Certification of High Quality Plastic Injection Molds - Injection Molds – Dongtai Fortune , The product will supply to all over the world, such as: El Salvador, Irish, Finland, Satisfaction and good credit to every customer is our priority. We focus on every detail of order processing for customers till they have received safe and sound solutions with good logistics service and economical cost. Depending on this, our solutions are sold very well in the countries in Africa, the Mid-East and Southeast Asia.
  • It is a very good, very rare business partners, looking forward to the next more perfect cooperation!
    5 Stars By Jean Ascher from Kuwait - 2017.08.18 11:04
    A good manufacturers, we have cooperated twice, good quality and good service attitude.
    5 Stars By Louise from Bogota - 2017.10.27 12:12
    Write your message here and send it to us